Chemical Dosing

Automatic Polymer Preparation & Dosing System

Precise multi-chamber polymer make-up and metered dosing system — consistent flocculation, reduced chemical cost, zero manual error.

Automatic Polymer Preparation and Dosing System
Automatic Polymer Make-Up

Accurate Dosing | Consistent Flocculation | Zero Manual Error

Multi-chamber continuous or batch system for powder or liquid polymer — wetting, mixing, aging and metered dosing with ±1–2% accuracy, eliminating manual preparation errors and reducing polymer consumption by 15–30%.

System Type Automatic Polymer Make-Up & Dosing Unit
Polymer Form Powder / Liquid
Operation Continuous / Batch (Multi-Chamber System)
Dosing Control Flow-Based / Manual / PLC Controlled

Key Performance Metrics

100–5000 LPH
Preparation Capacity
0.05–0.5%
Solution Concentration
±1–2%
Dosing Accuracy
30–60 min
Mixing Time
0.5–2 kW
Power Consumption
Optimized
Water Consumption (Based on Dosing)

Core Advantages

Consistent Floc Formation

Optimized polymer activation improves dewatering efficiency

Reduced Chemical Consumption

Accurate dosing minimizes overuse

Fully Automated Operation

Eliminates manual mixing errors

Compact & Skid-Mounted Design

Easy integration with existing systems

Process Flow (Simplified)

1

Polymer Feeding

2

Wetting & Mixing

3

Aging / Maturation

4

Solution Preparation

5

Metered Dosing

Uniform polymer activation Controlled dosing accuracy Continuous availability of prepared solution

Business Impact

Reduction in Polymer Consumption by 15–30%

Improved Performance of DAF / Clarifier / Dewatering Systems

Lower Operational Dependency on Manpower

Consistent Process Efficiency

Industries & Applications

STP ETP DAF Systems Primary Clarifiers Screw Press Dewatering Filter Press Industrial Water Treatment

Quick Decision Comparison

Parameter Auto Polymer Dosing Manual Dosing Simple Dosing Pump
Dosing Accuracy High (±1–2%) Poor Moderate
Polymer Utilization Optimized Over/Under dosing Variable
Consistency Excellent Inconsistent Moderate
Manpower Requirement Minimal High Medium
Automation Fully Automatic None Limited
Chemical Cost Lowest Highest Medium
Process Efficiency High Unstable Moderate
Maintenance Low Medium Medium

Optional Features

PLC-Based Automation Online Flow-Proportional Dosing Powder Feeder with Anti-Clog Design Level Sensors Multi-Point Dosing

Why This Solution

Best suited for industries aiming to:

  • Optimise chemical consumption and cost
  • Achieve consistent flocculation performance
  • Reduce manual dependency and errors
  • Improve efficiency of entire treatment process
"An essential system for precise chemical dosing — ensuring stable operation, reduced cost, and improved treatment performance." — Wizwater Technologies

Reduce Your Polymer Cost by 15–30%

Tell us your process flow and application — we'll design the right dosing system.

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