Eco-Dry Low Temperature Sludge Drying System

Heat pump dehumidification technology for energy-efficient, odor-free sludge drying at 50–70°C.

Energy Efficient | Odor-Free | Closed-Loop Drying

Indirect closed-loop drying at 50–70°C using heat pump technology — produces Class A biosolids with no exhaust emissions and no steam requirement.

Technology Heat Pump Dehumidification
Drying Temp 50–70°C
Drying Type Indirect, Closed-Loop Air Circulation
End Product Class A Biosolids (Pathogen Reduced)

Key Performance Metrics

<80%
Feed Moisture
10–15%
Output Moisture
Up to 90%
Water Removal Efficiency
0.7–1.2 kWh/kg
Energy per kg Water Removed
50–70°C
Operating Temperature
Negligible
Odor Generation (Closed System)

Core Advantages

Ultra-Low Operating Cost

Up to 60% savings vs conventional dryers — heat pump recycles energy continuously.

No Steam Required

All-electric heat pump operation eliminates boiler, fuel, and steam infrastructure costs.

Odor-Free Operation

Closed-loop air handling prevents odor escape — ideal for urban and sensitive locations.

Safe Low-Temperature Drying

No risk of sludge burning or fire hazards — safe for pharma and food-processing sludge.

Process Flow (Simplified)

1

Sludge Feeding

2

Pelletizing

3

Conveyor Drying

4

Moisture Evaporation & Condensation

5

Dry Pellets Discharge

No direct heating No exhaust emissions Continuous & uniform drying

Business Impact

Up to 90% volume reduction

Fraction of original sludge to dispose — transforms the disposal economics.

Significant Transport Savings

90% less volume = 90% fewer disposal trips and haulage costs.

Reusable Dry Solids

Dried pellets can be used as soil amendment or fuel — turning waste into resource.

Climate-Independent Performance

Consistent output quality regardless of ambient temperature or humidity.

Industries & Applications

Municipal STP Industrial ETP Pharmaceutical Food Processing Chemical Plants Textile Industry

Why Heat Pump Dryer vs Alternatives

Parameter Heat Pump Dryer Paddle Dryer Drum Dryer
Energy Source Electricity (Efficient) Steam / Thermic Fluid Steam
Operating Cost (OPEX) Low High Very High
Drying Temperature Low — Safe (50–70°C) High Very High
Odor Emission Minimal High High
Fire Risk None Possible High
Automation Level High Medium Medium
Footprint Compact Medium Large
Maintenance Low High High
Product Quality Uniform Variable Variable
Environmental Impact Eco-Friendly High Emissions High Emissions

Optional Integrations

PLC Automation Multi-Layer Conveyor Odor Control Unit Containerized System Heat Recovery Optimization

Why This Solution

Ideal for organisations focused on:

  • Reducing energy cost and carbon footprint
  • Eliminating steam dependency
  • Achieving safe, odor-free operations
  • Ensuring consistent drying performance
"A future-ready sludge drying solution delivering maximum efficiency, minimum cost, and zero environmental compromise." — Wizwater Technologies

Reduce Sludge Disposal Costs by up to 90%?

Tell us your sludge volume and moisture — we'll calculate your exact savings.